Coilwinding Calculators

➤ Wire Size Conversion Calculator (AWG)
➤ Wire Size Conversion Calculator (SWG)
➤ Calculate Optimum Wire Tension
➤ Calculate Correction factor for Coil Resistance (25 degree Nominal)
➤ Calculate Correction factor for Coil Resistance (20 degree Nominal)
➤ Calculate Efficiency, Hourly rates, Monthly rates and Yearly rates
➤ Toroid Winding Calculator

Wire Size Conversion Calculator (AWG)

Enter your values:

American Wire Gauge:
Volts

Result:

Wire:
Ømm
Cross Sectional Area:
mm2
Wire:
Øinches
Cross Sectional Area:
inches2

Wire Size Conversion Calculator (SWG)

Enter your values:

Standard Wire Gauge:
Volts

Result:

Wire:
Ømm
Cross Sectional Area:
mm2
Wire:
Øinches
Cross Sectional Area:
inches2

Calculate Optimum Wire Tension

Enter your values:

Wire Diameter (Excluding Insulation):
mm

Result:

Optimum Wire Tension:
Grams
Kgs
Lbs
Ounces

Calculate Correction factor for Coil Resistance (25 degree Nominal)

Enter your values:

Room Temperature:
Resistance:
Ohms

Result:

Corrected Resistance:
Ohms

Calculate Correction factor for Coil Resistance (20 degree Nominal)

Enter your values:

Room Temperature:
Resistance:
Ohms

Result:

Corrected Resistance:
Ohms

Calculate Efficiency, Hourly rates, Monthly rates and Yearly rates

Enter your values:

Cycle time:
Seconds
Number of Machines:
Ohms
Efficiency:
%
Yearly Operating Time (hr) / SHIFT:
Number of Shifts:
(1-4)

Result:

Efficiency:
%
Hourly Rates:
Monthly Rates:
Yearly Rates:

Toroid Winding Calculator

Enter your values:

Core Parameters

Outer Diameter:
mm
Inner Diameter:
mm
Height:
mm

Winding Parameters

Number Of Turns:
Wire Size:
mm

Result:

Core Parameters

Outer Diameter:
mm
Inner Diameter:
mm
Height:
mm

Winding Parameters

Length per Turns:
mm
Turns per Layer:
mm
Total Number of Layers:
Length:
mm
Meters
Feets

Shuttle Parameters

Shuttle (4"):
Shuttle (6"):
Motor winding calculation

Calculate the number of turns: The number of turns is a basic parameter in winding, usually expressed as N. The calculation formula is:

N = (U × 10^3) / (4.44 × B × f × A × K)

Among them, U is the rated voltage of the motor, B is the magnetic density, f is the rated frequency of the motor, A is the cross-sectional area of the core notch, and K is the filling factor of the winding.

Calculate the wire diameter: The wire diameter refers to the diameter of the wire used for winding, usually expressed as d. The calculation formula is:

d = √[(4 × A × N) / (π × K × ρ × I)]

Among them, A is the cross-sectional area of the core slot, N is the number of winding turns, K is the filling factor of the winding, ρ is the resistivity of the wire material, and I is the rated current of the motor.

Calculate the winding length: The winding length refers to the total length of the wire used for winding, usually expressed as L. The calculation formula is:

L = N×l

Where, l is the length of a single turn, which can be calculated based on the wire diameter and fill factor.
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